Problem solved. Transients were the problem, and putting surge protection in the lines between sensors/IO and the board has solved the problem.
Methinks the WC boards might need some better IO clamping/isolation. Definately something to look at for WC32 if/when it comes out.
Firmware is 3.02.17a. Power supply is a 10AMP,9vdc industrial power supply, that's supplying two other WC's without problems (I really think it's a noise issue on a data line, I just haven't been able to narrow it down)
Agree with everyone else that the current connection method is a PITA. What I would love to see in a future design is an option with a 50-pin AMP connector so we could use ready-made cables to a 66 block and punch everything down (or for those who don't do punchdown, a fanout cable to a screw...
I've got a CAI WC board that likes to lock up or reset to defaults every now and again. I'm pretty sure it's due to transients on its' inputs, but I'm not sure what to do about it.
It seems to go wonky when the chiller that the board is monitoring starts up or shuts down, so I imagine voltage...
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