Control Platforms: Industrial vs. Consumer Based


Hi everyone.

I'm new to the forum and I am curious what the overall consensus of industrial based control platforms compared to consumer type platforms.

My background is in industrial programmable controllers, so I used an industrial controller as the center of my HA/Security universe. I don't have any experiecne with consumer control platforms. I would like to hear what they offer.

My system consists of an Automation Direct programmable logic controller (PLC) 405/450 CPU with many i/o for all my gadgets. I have a basic co-processor to handle my UPB protocol so I can control my lights through my PLC. I wrote the UPB protocol so variables in the PLC control pertinent parts of the command string. The co-processor also listens for activity on the power line and parses out the important parts of a legitimate message.

I just set up a video surveillance system too. It is a pc based DVR using an AVerDiGi Hybrid NV7000H. I bought an IBM pc on ebay that meets the basic requirements for the DVR card and it works great. I hard-wired the i/o on the DVR to my PLC and created logic on both systems to tie them together. Aver's software also supports Modbus, but the protocol isn't accessible for me to modify and they only support the moxa i/o hardware.

An overview of my automation/security:
motion detectors/shock sensors/door switches/smoke detection/lawn sprinklers/video surveillance/garage door/interior lights (UPB)/exterior lights (hardwired to PLC in parallel with standard wall switches)/water softener activity/washing machine solenoids/whole house solenoid/natural gas solenoid for stovetop safety/outside and inside temp and RH/HVAC control/status notification to my cell phone ...probably missed some, but that's most of it.

I have a simple interface that plugs into a serial port on the PLC for my wife to use to operate the solenoid valves or enable/disable the security system.

Here are some pictures of my control center. Please forgive the sloppy appearance of the wires, my system is always under some sort of R&D. Everything is contained in my tornado shelter that I converted into an electrical closet. My equipment is mounted on backplanes I made with 3/4" birch plywood and galvenized sheet metal from the local home improvement store. All backplanes are bonded with each other and grounded to earth. When I close the door, room temperature controls the 3-stage fan set up to maintain comfortable condtions for the electronics.

I'm happy to share/receive improvement ideas or questions..

View attachment 1232
View attachment 1233
View attachment 1234
View attachment 1235
View attachment 1236
View attachment 1237
View attachment 1238
View attachment 1239
View attachment 1240


Senior Member
Very cool setup (only now what are you going to do if a tornado comes along?). I think folks who work with PLCs for a living tend to use them for HA applications because they are familiar with the hardware. They can be a little intimidating if you are starting from scratch and and trying to make the connection between the hardware and the result you are trying to achieve. Maybe if you share the details of your setup then more people will want to give industrial PLCs a try... especially if ebay has some good deals on the the parts.


The problem with industrial type products is your average Joe homeowner can't afford them. Then if they do, they can't afford the softare interfaces required to make them work within the home, especially when trying to interface it with the rest of the standard type stuff out there such as phone and security systems (CallerID interfaces, Web Interface, etc...).

If you have the ability to both afford/acquire this type of hardware and the capability to write the custom software to interface it, then yes, it's great as it is a lot better quality. I myself would love to have GE Modicon hardware with it's I/O and 12-bit analog to digital interfaces and especially their PLC's (functional block programming capabilities vs. just ladder logic, etc...).

Even if I did though, I would have to write a custom interface for my home automaion software (HomeSeer).

Glad this is all working out for you though, and welcome to CocoonTech!


I'm new to the forum and I am curious what the overall consensus of industrial based control platforms compared to consumer type platforms.

My background is in industrial programmable controllers, so I used an industrial controller as the center of my HA/Security universe. I don't have any experiecne with consumer control platforms. I would like to hear what they offer.
FYI, regarding your consumer control platform quetion, check out the Ocelot with it's RLY8XA (output) and SECU16I (input) add on boxes.

I have found the Ocelot ladder logic type programming to be at least near the equivalent (as close as any other home automation type PLC) of industrial type automation gear at a LOT cheaper price.

The only thing it is lacking is a good analog to digital interface.

The nice thing about the Ocelot though is it can easily be interfaced with a variety of home automation type hardware, and it even does IR.


Active Member
Nice set up! I, too have wondered about the use of industrial automation gear in the home and am still in process. I'm particularly interested in how you've set up your exterior lights to be controlled with standard switches and by the PLC. Are you using regular 3-way switches with some logic on the PLC to keep the status correct?


Senior Member
I have a project on the work board to help with the Avermedia IO troubles. However IIRC with the NV7000H (discontinued) you actually already have a leg up as it came with hardware IO that has more ports. The Moxa stuff is nice but too pricey for a residential install for 99% of my customers.


Thanks for all the positive comments. I do understand the perceived higher costs associated with industrial PLCs. Mostly, they are too high for homeowners, even me, but, Automation Direct's PLCs pop up all of the time on EBay for very affordable prices. It seems the 205 series is quite prevalent due to its small size and modular design for great scalability. I started out with a DL06 series, but outgrew it in a matter of weeks and jumped up to the 405 series PLC. All but the older 305 platforms have great communication capabilities including modbus. Co-processors can be added to custom write an serial protocols as long as you can get the publications on the protocols. The software is rather affordable too, unlike others, about $400. Sorry to ramble, I'm not associated with AD at all, I just think they're super alternatives for HA/Security stuff.

They also offer HMIs, but I haven't used them. I use another solution.

Nice set up! I, too have wondered about the use of industrial automation gear in the home and am still in process. I'm particularly interested in how you've set up your exterior lights to be controlled with standard switches and by the PLC. Are you using regular 3-way switches with some logic on the PLC to keep the status correct?

Thanks, the wiring is quite simple for my outside lights. I have PLC output to a relay. A contact on the relay is wired in parallel with the standard light switch. If either switch (relay contact or toggle) the light is on. The PLC doesn't override or vice versa. I have one relay for every outside light. I did this prior to my UPB implementation. I didn't care to have my outside perimeter lights dim, so I could live with on/off control and decided to wire in parallel so I still have manual control at the standard toggle.

View attachment 1241

When I discovered UPB, I was thrilled that the protocol was open so I could integrate it in my PLC system to keep things centrallized. I've had UPB devices for a year now and have no regrets, although they are quite expensive.

The basic program for my UPB interface is below. This is written for a F4-CP128-1. I use shared memory varialbes from the PLC for controlling the protocol from the ladder which is where all my HA/Security is. So if my smoke detectors are tripped or if my alarm system is tripped, all my inside lights come on through UPB commands...and some other stuff happens if my wife burns my dinner and trips the kitchen smoke I get a text message so I know to stop at the drive through!

1 STRING 11326,150 : REM UPBCommsTX14K1.abm
2 DIM I(100)
3 SETPORT 1,115200,N,8,1,N : REM Programming/Debug
4 SETPORT 2,4800,N,8,1,H,P : REM UPB Device
5 PRINT2 CHR$(23),"70038D",CR : REM turn on pulse mode with no idle "--'s"
6 PRINT1 CHR$(23),"70038D"," Pulse No IDLE"
REM ______________________________________________________________

7 P."Line 8": IF S405_C(410) THEN GOTO 21 ELSE GOTO 8
8 P."Line 9": IF S405_C(411) THEN GOTO 308 ELSE GOTO 9

9 SETINPUT 1,0,S405_VH(22000),S405_VH(22001),S405_VH(22002),S405_VH(22003)
10 INLEN2=0

11 DO
12 Q=Q+1: P. "<",Q,">" : IF Q>100 THEN Q=0
13 INPUT2, $(0)
14 IF LEN($(0))>5 THEN GOSUB 5000
15 UNTIL S405_C(411).OR.S405_C(410)
16 GOTO 7

REM ______________________________________________________________

REM Sum connsecutive registers for checksum calculation (8 words)

21 Q=S405_VH(14000)+S405_VH(14001)+S405_VH(14002)+S405_VH(14003)
22 R=S405_VH(14004)+S405_VH(14005)+S405_VH(14006)+S405_VH(14007)
23 S=Q+R
24 P."Requesting Data":REM P. ">>>" : P."Sum = ", S

REM ______________________________________________________________

REM Load VRegisters and print value

25 I(0)=S405_VH(14000) :I(1)=S405_VH(14001)
26 I(2)=S405_VH(14002) :I(3)=S405_VH(14003)
27 I(4)=S405_VH(14004) :I(5)=S405_VH(14005)
28 I(6)=S405_VH(14006) :I(7)=S405_VH(14007)

29 $(10)=CHR$(I(0))+CHR$(I(1))+CHR$(I(2))+CHR$(I(3))+CHR$(I(4))+CHR$(I(5))
30 $(11)=CHR$(I(6))+CHR$(I(7))

REM ______________________________________________________________

REM Calculate Checksum

31 S=0 : FOR X=1TO6 : REM sum header
32 S=S+ASC($(10),X)
36 REM P."S = ", S
48 C=0
50 C=NOT(S)+1 : REM invert and add 1
52 C=C.AND.0FFH : REM mask off high byte
54 REM P. "HEX Mask = ", HEX$(C,1)

REM ______________________________________________________________

REM Append leading "0" in Hex value for place holder if necessary

60 IF I(0)<17 THEN $(20)="0" + HEX$(I(0),1) ELSE $(20)=HEX$(I(0),1)
61 IF I(1)<17 THEN $(21)="0" + HEX$(I(1),1) ELSE $(21)=HEX$(I(1),1)
62 IF I(2)<17 THEN $(22)="0" + HEX$(I(2),1) ELSE $(22)=HEX$(I(2),1)
63 IF I(3)<17 THEN $(23)="0" + HEX$(I(3),1) ELSE $(23)=HEX$(I(3),1)
64 IF I(4)<17 THEN $(24)="0" + HEX$(I(4),1) ELSE $(24)=HEX$(I(4),1)
65 IF I(5)<17 THEN $(25)="0" + HEX$(I(5),1) ELSE $(25)=HEX$(I(5),1)
66 IF I(6)<17 THEN $(26)="0" + HEX$(I(6),1) ELSE $(26)=HEX$(I(6),1)
67 IF I(7)<17 THEN $(27)="0" + HEX$(I(7),1) ELSE $(27)=HEX$(I(7),1)
68 IF C<10 THEN $(28)="0" + HEX$(C,1) ELSE $(28)=HEX$(C,1)
69 REM P. "S20=",$(20)," |S21=",$(21)," |S22=",$(22)," |S23=",$(23)
70 REM P. "S24=",$(24)," |S25=",$(25)," |S26=",$(26)," |S27=",$(27)
71 REM P. "S24=",$(28)

REM ______________________________________________________________

REM Print final PROTOCOL!!

155 $(0)=CHR$(20)
165 REM P.">>>>",$(0),$(20),$(21),$(22),$(23),$(24),$(25),$(28)

REM ______________________________________________________________


199 T(0)=S405_VH(16011): REM P."T(0)= ",T(0)

200 SETINPUT 1,0,S405_VH(16003),S405_VH(16002),S405_VH(16000),S405_VH(16001)
201 $(30)="" : INLEN2=0
202 REM P. "Setinput= ",S405_VH(16003),SPC(1),S405_VH(16002)
203 REM P. "Setinput= ",S405_VH(16000),SPC(1),S405_VH(16001)
204 DELAY S405_VH(16007)

REM $(1)=$(0),$(20),$(21),$(22),$(23),$(24),$(25),$(28)

205 PRINT2 $(0),$(20),$(21),$(22),$(23),$(24),$(25),$(28),CR

207 DO
208 C(0)=C(0)+1 : DELAY S405_VB(16010)
209 REM P. "Cnt= ",C(0), " "
210 WHILE C(0)<T(0).AND.INLEN2<S405_VH(16005)
211 REM P. "Final Count= ", C(0)
212 C(0)=0 : REM P. "Rst Final Cnt= ", C(0)

213 INPUT2 ,$(30) : $(33)=$(30)

220 GOSUB 1010


224 P. "PASS *** PASS *** PASS *** PASS *** PASS *** " : DELAY S405_VB(16004)
225 S405_C(410)=0 : P. "C410 is OFF"

REM 274 S405_VB(14050)=ASC($(30),1)
275 S405_VB(14051)=ASC($(30),2) : KVL(0)=ASC($(30),2)
276 S405_VB(14052)=ASC($(30),3) : KVL(1)=ASC($(30),3)
277 S405_VB(14053)=ASC($(30),4)
278 S405_VB(14054)=ASC($(30),5)
279 S405_VB(14055)=ASC($(30),6)
280 S405_VB(14056)=ASC($(30),7)
281 S405_VB(14057)=ASC($(30),8)
282 S405_VB(14060)=ASC($(30),9)
283 S405_VB(14061)=ASC($(30),10)
284 S405_VB(14062)=ASC($(30),11)
285 S405_VB(14063)=ASC($(30),12)
286 S405_VB(14064)=ASC($(30),13)
287 S405_VB(14065)=ASC($(30),14)
288 S405_VB(14066)=ASC($(30),15)

289 REM P."S30= ",$(30),CR,"I(10)= ",I(10),CR,"L= ",LEFT$(RIGHT$($(30),4),2)
290 $(31)=LEFT$(RIGHT$($(30),4),2): REM P. "S31= ",$(31)

291 LVL(0)=VAL("0"+$(31)+"H") : IN2(0)=INPLEN
292 IF KVL(0)=85.AND.(LVL(0)>=0.AND.LVL(0)<=64).AND.IN2(0)<4 THEN GOTO 293

293 IF KVL(1)<>13 THEN S405_VH(14030)=VAL("0"+$(31)+"H")

294 REM P. "KVL= ",KVL(0), CR, "LVL= ",LVL(0), CR, "Length= ",IN2(0)

295 $(30)="" : $(31)="" : INLEN2=0

REM ______________________________________________________________

REM END of light level request

298 DELAY S405_VH(16006)
299 GOTO 7

REM ______________________________________________________________

REM Sum connsecutive registers for checksum calculation (8 words)

308 M=S405_VH(15000)+S405_VH(15001)+S405_VH(15002)+S405_VH(15003)
309 N=S405_VH(15004)+S405_VH(15005)+S405_VH(15006)+S405_VH(15007)
310 L=M+N
311 P."Commanding":REM P. ">>>" : P."Sum = ", L

REM ______________________________________________________________

REM Load VRegisters and print value

320 I(50)=S405_VH(15000) : REM P."R0= ",I(50)
321 I(51)=S405_VH(15001) : REM P."R1= ",I(51)
322 I(52)=S405_VH(15002) : REM P."R2= ",I(52)
323 I(53)=S405_VH(15003) : REM P."R3= ",I(53)
324 I(54)=S405_VH(15004) : REM P."R4= ",I(54)
325 I(55)=S405_VH(15005) : REM P."R5= ",I(55)
326 I(56)=S405_VH(15006) : REM P."R6= ",I(56)
327 I(57)=S405_VH(15007) : REM P."R7= ",I(57)
329 $(40)=CHR$(I(50))+CHR$(I(51))+CHR$(I(52))+CHR$(I(53))
330 $(41)=CHR$(I(54))+CHR$(I(55))+CHR$(I(56))+CHR$(I(57))

REM ______________________________________________________________

REM Calculate Checksum

331 L=0 : FOR X=1TO4 : REM sum header
332 L=L+ASC($(40),X)
333 NEXT X
334 U=0 : For Q=1to4
335 U=U+ASC($(41),Q)
336 NEXT Q
337 A=L+U
338 REM P."A = ", A
348 C2=0
350 C2=NOT(A)+1 : REM invert and add 1
352 C2=C2.AND.0FFH : REM mask off high byte
354 REM P. "HEX Mask = ", HEX$(C2,1)

REM ______________________________________________________________

REM Append leading "0" in Hex value for place holder if necessary

360 IF I(50)<16 THEN $(50)="0" + HEX$(I(50),1) ELSE $(50)=HEX$(I(50),1)
361 IF I(51)<16 THEN $(51)="0" + HEX$(I(51),1) ELSE $(51)=HEX$(I(51),1)
362 IF I(52)<16 THEN $(52)="0" + HEX$(I(52),1) ELSE $(52)=HEX$(I(52),1)
363 IF I(53)<16 THEN $(53)="0" + HEX$(I(53),1) ELSE $(53)=HEX$(I(53),1)
364 IF I(54)<16 THEN $(54)="0" + HEX$(I(54),1) ELSE $(54)=HEX$(I(54),1)
365 IF I(55)<16 THEN $(55)="0" + HEX$(I(55),1) ELSE $(55)=HEX$(I(55),1)
366 IF I(56)<16 THEN $(56)="0" + HEX$(I(56),1) ELSE $(56)=HEX$(I(56),1)
367 IF I(57)<16 THEN $(57)="0" + HEX$(I(57),1) ELSE $(57)=HEX$(I(57),1)
368 IF C2<16 THEN $(58)="0" + HEX$(c2,1) ELSE $(58)=HEX$(c2,1)
369 REM P. "S50=",$(50)," |S51=",$(51)," |S52=",$(52)," |S53=",$(53)
370 REM P. "S54=",$(54)," |S55=",$(55)," |S56=",$(56)," |S57=",$(57)
371 REM P. "S58=",$(58)

REM ______________________________________________________________

REM Print final PROTOCOL!!

455 $(0)=CHR$(20)
REM 465 P.">>>>",$(0),$(50),$(51),$(52),$(53),$(54),$(55),$(56),$(57),$(58)

REM ______________________________________________________________


499 T(0)=S405_VH(16031):REM P."T(0)= ",T(0)

500 SETINPUT 1,0,S405_VH(16023),S405_VH(16022),S405_VH(16020),S405_VH(16021)
501 $(60)="" : INLEN2=0
502 REM P. "Setinput =",S405_VH(16023),SPC(1),S405_VH(16022)
503 REM P. "Setinput =",S405_VH(16020),SPC(1),S405_VH(16021)
504 REM DELAY S405_VH(16027)
505 PRINT2 $(0),$(50),$(51),$(52),$(53),$(54),$(55),$(56),$(57),$(58),CR

519 DO
520 C(0)=C(0)+1 : DELAY S405_VB(16030)
521 REM P. "Cnt= ",C(0), " "
522 WHILE C(0)<T(0).AND.INLEN2<S405_VH(16025)
523 REM P. "Final Count= ", C(0)
524 C(0)=0 : REM P. "Rst Final Cnt= ", C(0)

525 INPUT2 ,$(60)
526 REM P."S60= ",$(60)

530 $(61)=RIGHT$($(60),1)
531 REM P. "$61= ", $(61)," ",ASC($(61),1)
532 IF ASC($(61),1) = 75 THEN GOTO 534 ELSE GOTO 533

534 P. "PASS *** PASS *** PASS *** PASS *** PASS *** " : DELAY S405_VB(16004)
535 S405_C(411)=0 : P. "C411 is OFF"

540 S405_VB(15050)=ASC($(60),1)
545 S405_VB(15051)=ASC($(60),2)
550 S405_VB(15052)=ASC($(60),3)
551 S405_VB(15053)=ASC($(60),4)
552 S405_VB(15054)=ASC($(60),5)
553 S405_VB(15055)=ASC($(60),6)
554 S405_VB(15056)=ASC($(60),7)
555 S405_VB(15057)=ASC($(60),8)

556 IN2(1)=INPLEN
557 REM P."Length= ",IN2(1)
560 $(60)= "" : INLEN2=0

REM ______________________________________________________________

999 DELAY S405_VH(16026)
1000 GOTO 8

REM ______________________________________________________________

REM Calculate Checksum on return message of request string

REM ______________________________________________________________

1010 REM S30= ?}CU5PK PU 08 00 FA FF 01 86 64 14
1015 REM P. "$(33)= ",$(33)
1020 $(34)=RIGHT$($(33),16) : REM$(34)= :08 00 FA FF 01 86 64 14
1021 REM P. "$(34)= ",$(34)

1026 $(1)=LEFT$($(34),2) :REM P. "$(1)= ",$(1)

1030 CK1=VAL("0"+LEFT$($(34),2)+"H")
1031 REM P. "CK1= ",CK1 :REM 08

1040 CK2=VAL("0"+RIGHT$(LEFT$($(34),4),2)+"H") :REM 00
1050 CK3=VAL("0"+RIGHT$(LEFT$($(34),6),2)+"H") :REM FA
1060 CK4=VAL("0"+RIGHT$(LEFT$($(34),8),2)+"H") :REM FF
1070 CK5=VAL("0"+RIGHT$(LEFT$($(34),10),2)+"H") :REM 01
1080 CK6=VAL("0"+RIGHT$(LEFT$($(34),12),2)+"H") :REM 86
1090 CK7=VAL("0"+RIGHT$(LEFT$($(34),14),2)+"H") :REM 64 <<< Argument
1091 CK8=VAL("0"+RIGHT$(LEFT$($(34),16),2)+"H") :REM 14 <<< Checksum

1119 REM P. CK1," ",CK2," ",CK3," ",CK4," ",CK5," ",CK6," ",CK7," ",CK8

1120 C3=CK1+CK2+CK3+CK4+CK5+CK6+CK7
1125 IF C3>10 THEN GOTO 1140 ELSE GOTO 1190

1140 REM P. "C3= ",C3

1150 C4=0
1151 C4=NOT(C3)+1
1152 C4=C4.AND.0FFH
1153 REM P. "C4= ",C4
1154 REM P. "CK8= ",CK8


REM ______________________________________________________________

REM UPB Message Detected SUB

5000 P. CR,"---<< !UPB Message Detected! >>---",CR
5002 $(5)="P":D."$(5)= ",$(5),CR

5003 IF INSTR($(0),$(5))=0 THEN GOTO 5996

5004 P.$(5)," a Found at: ", INSTR($(0),$(19))
5005 S=INSTR($(0),$(5)): P. "S= ", S
5006 L=LEN($(0)) : P."L=",L
5007 T=L-S: P."T= ", T
5010 $(1)=RIGHT$($(0),T): P."$(1)= ",$(1)

REM 5010 $(1)=LEFT$($(0),20) : P."$(1)=",$(1),CR,"LEN=",LEN($(1))

5020 CK1=VAL("0"+RIGHT$(LEFT$($(1),3),2)+"H")
5021 CK2=VAL("0"+RIGHT$(LEFT$($(1),5),2)+"H")
5022 CK3=VAL("0"+RIGHT$(LEFT$($(1),7),2)+"H")
5023 CK4=VAL("0"+RIGHT$(LEFT$($(1),9),2)+"H")
5024 CK5=VAL("0"+RIGHT$(LEFT$($(1),11),2)+"H")
5025 CK6=VAL("0"+RIGHT$(LEFT$($(1),13),2)+"H")
5026 CK7=VAL("0"+RIGHT$(LEFT$($(1),15),2)+"H")
5027 CK8=VAL("0"+RIGHT$(LEFT$($(1),17),2)+"H")
5028 CK9=VAL("0"+RIGHT$(LEFT$($(1),19),2)+"H")

5050 P. CK1," ",CK2," ",CK3," ",CK4," ",CK5," ",CK6," ",CK7," ",CK8," ",CK9

5060 C4=CK1+CK2+CK3+CK4+CK5+CK6+CK7 : GOTO 5065
5061 C4=CK1+CK2+CK3+CK4+CK5+CK6+CK7 : GOTO 5079

5065 IF C4>10 THEN GOTO 5070 ELSE GOTO 5998
5070 P. "R1 C4= ",C4
5071 C5=0
5072 C5=NOT(C4)+1
5073 C5=C5.AND.0FFH
5074 P. "r1 C5= ",C5
5075 P. "CK9= ",CK9,CR : GOTO 5098

5079 IF C4>10 THEN GOTO 5080 ELSE GOTO 5998
5080 P. "R2 C4= ",C4
5081 C5=0
5082 C5=NOT(C4)+2
5083 C5=C5.AND.0FFH
5084 P. "r2 C5= ",C5
5085 P. "CK9= ",CK9 : GOTO 5099

5098 IF C5=CK9 THEN GOTO 5100 ELSE GOTO 5997 :REM CKSM round 1
5099 IF C5=CK9 THEN GOTO 5100 ELSE GOTO 5998 :REM CKSM round 2

5100 DPORT(0)=CK1
5101 DPORT(2)=CK2
5102 DPORT(4)=CK3
5103 DPORT(6)=CK4
5104 DPORT(8)=CK5
5105 DPORT(10)=CK6
5106 DPORT(12)=CK7
5107 DPORT(14)=CK8
5108 DPORT(16)=CK9

5120 BMOVE W, VH(22100),K(18)

5990 P. "Success" : DELAY S405_VH(22010): GOTO 5999
5996 P. "INSTR error" : GOTO 6000
5997 P. "Checksum error 1" : GOTO 5061
5998 P. "Checksum error 2" : GOTO 6000
5999 $(0)=""

As far as the DVR acquisition board, I think the NV7000 is discontinued, not the NV7000H - this one supports H.264 hardware compression and is relatively new. Anyway, I wish aver would open up the modbus protocol so I can integrate it with my PLC by modbus, not limited to the number of hardware i/o.


Active Member
Very, very cool. You win the prize for the impressive "geek" factor award. B)

However, I look at the space used for this solution and wonder, for those that don't have PLC experience, what's the benefit? I'm just letting you know my opinion as you asked for a consensus on this topic in your first post.

For example, one could purchase an Elk M1G system, the necessary serial expander for the UPB control, one for Thermostat control and both an additional input and output expansion boards, fit them in a 48" or possibly 28" can and meet the majority of their automation needs. All using a standard programming method with a fairly large community of users doing the exact same thing. This way suggestions and solutions are usually quick to be answered. In addition, the various "home" automation software standards such as CQC, HomeSeer, PowerHome and many others have Elk M1 support available as well as also the various lighting controll standards.

Typicall installers are going to spend the majority of their time running wire (unless running wire is a deterant due to complexity, age of construction and all that, resulting in a wireless solution) and want the remainder to be a pretty quick and repeatable process. The efficiency of the process is what helps the installer actually make money. Where as DIY crowd can speed to the untold length of time to make a truely impressive solution that works to their exact needs and expectation. Having the installer have to do some additional "protocol" level setup without basic templates for their needs is going to extend the length of time and cost to the project. This lowers the customer base as less customers will want to pay for that level of work.

Commercial is different as often the competitive advantage is somekind of customized manufacturing and processing system in the warehouse that needs the type of controllers that you are using. Look the number of controls needed to run a saw mill for example so that the log goes in and lumber comes out. Different market and a different budget.

Granted, my system only tells me that someone entered thorough the front door using a motion detector and switches on a light. Your system using a strain guage could let the system know the exact weight and use that to determine who has entered based on some kind of database. Then you could turn on the light, set the mood music and other particulars for that unique individual.

A little over the top for some peoples needs, but cool none the less. Thus you have a truely amazing system that I wouldn't even try to duplicate. Likely beyond my ability. But recognizing my limitations allows me to purchase what I can use and use well.