Photon: What is this "box" you ran the conduit into that acts as a vapour barrier? Any chance you could provide a link? Given what you're describing, maybe I am worrying about the this too much. Have you been through a winter since the build/install? How did the box and tubing work out in keeping out the cold?
The electrician used ordinary plastic electrical boxes, just like the ones that mount sockets or switches. We've been through two winters, and I feel no difference between these low voltage outlets compared to the line voltage outlets mounted nearby. The electricians caulked all openings where the smuf tube entered the boxes I designated for low voltage, and he caulked the openings where Romex entered the line voltage boxes. No drafts.