Hardwired Lighting System Using Cat5

Guys,

The setup of branches, hubs and distro units etc. is an area where I'm also getting a bit caught up... actually, I'm thorougly confused!

My LV guy is pre-wiring ALC using a daisy-chain approach as below - as you can see I'm quite lost at the ?????? point :D

layout.png

I'll probably have around 80-100 switches spread out over 3 floors (including the basement), so he's planning on using 2 daisy-chains on each of the 1st and 2nd floors (I'll do the basement myself at some later date) so as not to run into the 31 switch maximum. However, I'm a little lost as to how to wire these 'daisy-chains' to the hubs etc. All of the wiring diagrams I've seen seem to use a homerun/star topology which is something the LV guy is trying desperately to avoid doing. In addition, since I'm limited to 4 branches I'm guessing I'll have to do something interesting to wire the basement eventually if each daisy chain on the 1st/2nd floor ends up going to one branch? Any pointers/suggestions on any of this would be most appreciated...

Thanks,
Mark
 
80 - 100 switches would be a massive installation...

I'm also using the homerun/star topology, but here's what my thoughts are on the daisy chain method. Some of it might be quite obvious so please forgive.

With a daisy chain there will be many 'field' connections on the polling loop wires so the potential for error and the troubleshooting complexity increases.

You could consider creater a loop out of the daisy chain by having the chain end back where it started. This could save your but in case of a wire break somewhere...but what are the odds of a wire breaking after everything is installed? Also with a loop you wouldnt know when the loop was inact and when not all long as all lights continue to work. To ensure the 'loop' was intact you;d need to disconnect one end periodically to see if everything still works. I'm not sure if it woudl be worth it, but the cost of running the little bit of cat5 from the last unit in the chain back to the beginning can't be that much.

The ??? can be the controller, expansion module or a distro module or a hub. It all depends on what you want and how you configure it.

Do you really expect more than 31 devices per floor in your house? Remember you don't have to count the AUX (what you call 3-way) switches since they are not a 'node' on the communication bus. My 2800sqf 2 story house will only end up with about 18 on the ground floor IF i replace all switches with ALC. Maybe you just have a big house. :D If you have a lot of walk in closets and such that you want to use ALC in as well i guess it could add up.

Multiple chains can form a brach. A singel chain does not have to equate to a branch. So if you have them make chains of 10 device or so and homerun the end (or BOTH ENDS) of the chain to your wiring panel then you can switch things around later if you had to. Say your 2nd floor ended up with 20 devices and your ground floor with 40 you would take 1 of the chains from the ground floor, join them with the 2nd floor and you'd need only 2 branches rather than 2 for the ground floor and 1 for the 2nd floor. With the risks for cable breaks associated with daisy chains I'd be leary about having more than 10 devices on a chain anyway.

I believe it doesnt really matter which switch is on which branch or which chain. You'd need to check the documentation but i think the scene switches work across al the branches. So the LV guy could run the daisy chain which ever way works for him (e.g. maybe the living room and master bedroom are above each other and can be a single chain, it doesnt have to be by floor, but for trouble shooting it woudl be pretty convenient.

If you go the 10 device per chain way the ?????? in your diagram could be an enhanced hub so that when you're trouble shooting you can use the dip switches to turn of a full chain. It wouldnt be terrbily efficeint use of the enhanced hubs so you'd only have 3 10 device chains on it and it has many for port than that. You'd be using one enhance hub per 'branch' and the 'chains' would start at the hub. You could use distro modules (cheaper and easier to mount in a structured wiring panel) but you'd loose the dip switch based troublshooting capability.

Consideing the quantity of connection on the hubs and to give you the ability to add some devices later it may be better to limit the number of devices to 7 or so per chain. The problem is how to communicate this with the LV guy since he would need to know where thee AUX (3way) switches woudl be so he doesn't count each switch as a 'node'. The way around this could be for you to do the homework and tell him which switchbox locations should be on which chain. Alternatively (if you have faith in the guy) you coudl explain to him that a multiway switch configuration (i.e. 3/4/5 way) only needs a single node.

In your configuration you'd need a cat5 from each AUX (3way) switch to it's master. This means that besides the 'chain' you'd also have these 'point to point' connections between the AUX switch and it's master dimmer. What is concerning me is that if you have a 3 gang switch box and each switch has related AUX's (possible even more than one) you could end up with LOTS of cat5's at these switchboxes. The LV guy will need to do a very good job labelling stuff and you may have a lot of trouble hiding all this LV wiring since you'd not supposed to stuff it in the box. The 'slot in the druwall above the box' method works well, but if you need to cross conenct and hide 3 switches (3 x 5 LV wires) with possibly 3 to 10 cat5's you'd have a very hard time hiding all this through this slot. This is where the star topology really hellps since you can terminate all this stuff on the distro modules and hubs and iit stays organized.

Imagine a 4 way configuration (3 switches and 1 light). At the 'master' location you will have the 'diasy chain' coming and going. Thats 2 cat5's. Then you will have a cat5 from each of the AUX's. So that's 5 cat5's. That only for one 4 way configuration. I have 3 gang boxes in my house that have 2 3-ways and a 4 -way in them. I would be looking at 10 or cat5'e.

Sorry for the long story, but the more i think about it the happier i am i went with the star topology. For the same 3 gang switch box with 2 3 ways and a 4 way I only have 2 cat5's now ( 3 x 3 LV for AUX comms and 1 x 2 LV for the communication bus, 11 conductors = 2 cat5). If you don't have many multiway situations then it will probabaly work quite well or maybe you need a hybrid solution. For bedrooms for example there will be very few multiway situations, but for hallways there will be.

What is your LV guy's problem with the homerun wiring? If this is what you really want he shoudl give it to you or you need to find a different guy. If you're not confortable with what he's proposing don't let him talk you into it since you'll be living with it for a long time and there's other LV guys out there.

SOOOOO, if you did stay with the daisy chain method and you went the 7 or 10 device per chain method your configuration would be:
- ALC controller (standalone one or ELK special one) - gives 1 branch
- ALC expansion module - gives 3 extra branches
- one distro module, hub or enhanced hub per branch.

From the above i think you can conclude that I wouldnt recommend the daisy chain method, but if you stuck with it then i would have the followig additional suggestions:
- get a very good labellering scheme in place (maybe seperate color cat5 for the 'chains' and the 'point to point' connections.
- have each chain created as a 'loop'
- homerun each end of the loop to your wiring panel.
I would probably then save money by not getting the enhanced hubs but instead get the distro modules and mount all 4 of them together with the controleller and expansion module in a structured wiring pannel. This limits troubleshooting a bit, but at least it's very easy to disconnect each branch (rather than each chain) since the connection from the controller/expansion module to the distro modules is cat5/RJ45 which you can easilly plug/unplug. Carefull with the total cable lenght on each branch though (500'), if you exceed that you may as well put 4 enhanced hubs next to your panel.

I've studied the ALC system quite a bit, but my practical experiene is limited to my own install (11 devices so far with another 20 or so to go). So keep that in mind when considering any advice given. If you decide your route i would definetely sketch up your configuration and run it by TS at SETNET for another check.

Best of luck to you.
 
Wow - my head's spinning a little bit now :D

I'm a bit stuck with the LV guy as it's new construction and he's contracted by the builder... 80-100 switches may well be more than what it ends up being... I was guessing based on the 30-35 gang locations on the 1st and 2nd floors (yup, including closets etc) with many of these holding 3-4 switches. I understand that the AUX switched don't count in the limit, but I definitely WAS counting them in my number of total switches (oops!) , so given that - we are looking at a much smaller number of 'master' devices.

We'll definitely be getting each chain looped back to the central location as you suggested, but I read somewhere else that you don't actually connect that end of the loop to anything - is that true? You seem to be suggesting otherwise?

I'll take your suggestion on board though and dummy up the exact wiring diagram and run it by TS!
 
Just remember that TS provides us with all of this info free of charge, so make sure to purchase from him when it comes time to get all of the modules and switches. (besides, his prices are great)!
 
Just remember that TS provides us with all of this info free of charge, so make sure to purchase from him when it comes time to get all of the modules and switches. (besides, his prices are great)!
That will most certainly be the plan :D
 
I'm a bit stuck with the LV guy as it's new construction and he's contracted by the builder... .

The way the market is i don' think they should be giving you such a hard time. If you request something they should do it...does the LV guy really understand the ALC system and what you're asking for?

We'll definitely be getting each chain looped back to the central location as you suggested, but I read somewhere else that you don't actually connect that end of the loop to anything - is that true? You seem to be suggesting otherwise?

You could indeed run it back to the starting point and not connect it. If you run into a problem (i.e. a break) you could then connect the other end and you would have 2 chain instead of one. Unless i'm missing something communication speed/timing wise I don't see why you couldn't have both side connected. But thats one for TS to chime in on.

I'll 2nd the poster above, TS has provided lots of information and assistance in this forum free of charge. I buy my switches from him as well.
 
SaceDog:

Yeah..the 500' rule is per branch as far as i know. It sounds like a massive amount of boards you're putting in. How many switches do you have or are you planning for? On the lower level of my place I know have 10 ALC dimmers and 3 aux's installed and so far have only used a singel distro module and thats it. I have not replaced ALL switches with ALC due to budget reasons, but even when i do i will not exceed 2 simply distro modules. I have quite a few locations where i have 3 switches in a box but only 1 of them is a multiway. (e.g. at front door i have outside light, outside floods which are both not multiway and the foyer which is a 4 way). For these locations i only run 1 cat5 since the 2 dimmer that are not multiway don't need their aux LV's connected and all 3 dimmer will sit on the same TX+ and TX- lines so total only 5 conductors needed. So this whole configuration only takes up 1 termination point on the distro module.

So far the only place where i needed more than 1 cat5 is where i had 2 4 ways and a 3 way iin 1 location. 3 * 3 aux's is 9 plug 2 for the polling loop is 11 conductors needed.

For the upstairs the first stage install will only use a single hub (directly connected to the ALC expansion module) with ultimate install possibly needing a 2nd hub.

Tony:
can you start recounting the 500' from any hub since the hub conditions and amplifies the signal? I thought this was one of the main benefits of the hubs over the distro modules, also ofcourse the the hub are easilly mounted in the field since they're compatible with 2 gang LV rings.

By the way, a 2 gang blank plate from Leviton will sit 'on top' of the hub when the hub mounted in the 2 gang lv ring. This means that there is 3 to 4mm of space between the sheetrock and the cover...making a not so nice looking install. If the boards for the hubs were just a few mm smaller all woudl work well. I haven't tried yet, but i plan to use my dremel or a utility knife and try to have a little bit of the inside of the cover to make it fit 'over' rather than 'on top' of the hub. Have you run into this before or how did you solve it?

Let me qualify my answer first. As an educator I need to provide "The Perfect World" or "Textbook" answer. Which in this case is 500' total including the feed to the hub. I have not tested extending this.

As for the cover, order an oversized "jumbo" cover.

TS
 
SaceDog:

Yeah..the 500' rule is per branch as far as i know. It sounds like a massive amount of boards you're putting in. How many switches do you have or are you planning for? On the lower level of my place I know have 10 ALC dimmers and 3 aux's installed and so far have only used a singel distro module and thats it. I have not replaced ALL switches with ALC due to budget reasons, but even when i do i will not exceed 2 simply distro modules. I have quite a few locations where i have 3 switches in a box but only 1 of them is a multiway. (e.g. at front door i have outside light, outside floods which are both not multiway and the foyer which is a 4 way). For these locations i only run 1 cat5 since the 2 dimmer that are not multiway don't need their aux LV's connected and all 3 dimmer will sit on the same TX+ and TX- lines so total only 5 conductors needed. So this whole configuration only takes up 1 termination point on the distro module.

So far the only place where i needed more than 1 cat5 is where i had 2 4 ways and a 3 way iin 1 location. 3 * 3 aux's is 9 plug 2 for the polling loop is 11 conductors needed.

For the upstairs the first stage install will only use a single hub (directly connected to the ALC expansion module) with ultimate install possibly needing a 2nd hub.

Tony:
can you start recounting the 500' from any hub since the hub conditions and amplifies the signal? I thought this was one of the main benefits of the hubs over the distro modules, also ofcourse the the hub are easilly mounted in the field since they're compatible with 2 gang LV rings.

By the way, a 2 gang blank plate from Leviton will sit 'on top' of the hub when the hub mounted in the 2 gang lv ring. This means that there is 3 to 4mm of space between the sheetrock and the cover...making a not so nice looking install. If the boards for the hubs were just a few mm smaller all woudl work well. I haven't tried yet, but i plan to use my dremel or a utility knife and try to have a little bit of the inside of the cover to make it fit 'over' rather than 'on top' of the hub. Have you run into this before or how did you solve it?

Let me qualify my answer first. As an educator I need to provide "The Perfect World" or "Textbook" answer. Which in this case is 500' total including the feed to the hub. I have not tested extending this.

As for the cover, order an oversized "jumbo" cover.

TS


For an update. I just looked at the 364864-01 (Elk to M1 Interface) installation instructions. It mentions using the hub or the extended hub for distances greater than 500'. This come as news to me because Engineer Gary Axe advised me to limit runs to 500' even with hubs. So................ It appears that the hub can "buffer". Just how much is uncertain.

I also posted the 364864-01 installation manual in our docs section. I have added testing the limit to a growing list of items to get answers for. ONE DAY, I will attach a 1000' of Cat5 to a hub and see what happens. Understand that the polling loop signal is only 4 Volts DC at it's highest level. It won't take a whole lot of Cat5 to produce a voltage drop. Let you know when I test, but don't look for an immedeate answer.

TS
 
I also posted the 364864-01 installation manual in our docs section. I have added testing the limit to a growing list of items to get answers for. ONE DAY, I will attach a 1000' of Cat5 to a hub and see what happens. Understand that the polling loop signal is only 4 Volts DC at it's highest level. It won't take a whole lot of Cat5 to produce a voltage drop. Let you know when I test, but don't look for an immedeate answer.

TS

Maybe this is why the hubs also get a 12v connection throug the same cat5, so that they have the power to amplify the signals.
 
I also posted the 364864-01 installation manual in our docs section. I have added testing the limit to a growing list of items to get answers for. ONE DAY, I will attach a 1000' of Cat5 to a hub and see what happens. Understand that the polling loop signal is only 4 Volts DC at it's highest level. It won't take a whole lot of Cat5 to produce a voltage drop. Let you know when I test, but don't look for an immedeate answer.

TS

Maybe this is why the hubs also get a 12v connection throug the same cat5, so that they have the power to amplify the signals.

Quite True! It uses active Buffering chips to clean and condition the signals.
Take care not to confuse the + & - Polling loop terminals with the 12VDC terminals. The two voltages (4VDC & 12VDC) don't play well together!

TS
 
Recently I have gotten a couple of people asking the same question about Elk M1 programming and ALC using personal messages. So I want to post the Q&A here for benefit of everyone

Question: How do you program ALC scene switches as triggers in the ELK RP Software.

All Scene switches must be on branch one (Lighting addresses 1 to 31). But...... only the first button of the scene switch is located in this area. The other 3 start at DEvice location 129 and uses 129, 130 and 131 for the remaining three buttons.
Example: ALC scene switch is installed as Lighting Device 1 (Set to Serial Expansion Format).
Button one can be programmed into a rule using Device 1 as the "Whenever" (Lighting Change Individual A1) then DO whatever!
Button two on the same switch must be programmed into a rule using "Whenever" (Lighting Change Individual I1) then do whatever!
Button three = I2, button four = I3

Remember that when an ALC interface is installed it is set to a "Serial Expander" and it will ALWAYS reserve addresses 1 (A1) to 31 (B15) and will always reserve addresses 129 (I1) to 222 (N14).

This still leaves plenty of addresses to mix other technologies in later but it does allocate those address so don't try to use them for anything other than ALC.

Lastly, you can put ALC dimmers and relays into locations 1 to 31 that are not used by scene switches. But.... locations 129 to 222 are still reserved even if you don't use scene switches.

Clear as mud?

God Bless
TS
 
Now he tells me.... I just spent half the weekend reverse engineering this.... :mellow:

Thanks Tony...

With the quanitty of people using ALC in these forums increasing hopefully so will our joint knowledge base so we'll be able to help each other more and rely less on you.
 
Now he tells me.... I just spent half the weekend reverse engineering this.... :mellow:

Thanks Tony...

With the quanitty of people using ALC in these forums increasing hopefully so will our joint knowledge base so we'll be able to help each other more and rely less on you.

No problem, I need to earn my keep! Fire away with all the quesions you have and not just on ALC. I love this stuff so much that in the late 80's/early 90's I put in many Smarthouse projects for free! Well not quite. Let me clarify and say that it took me a while to figure out how to get some of the wealthly and famous clients to pay all their debts to my company! The average customer always seemed to pay on time. It was the people with money that I had the most trouble with.

Interfacing with you guys is a blessing!

TS
 
So, to add to the blessing....any luck trying to change the dimmer OFF functionality from the software? :mellow:
 
ok...maybe somebody can test to confirm this for me.

I am quite consistently (but not always) seeing a 2 stage ramp up when doubletapping the on. It will go from 0 to say roughly 50% then hesitate for a split second and continue to ramp up. This absolutely does NOT happen when the dimmers are only connected to the HV and the LV is not connected.

On the dimmers that are only connected to the HV the double tap on the OFF consistenly brings the nice slow ramp down that beelzerob is such fan of. However once connected to the polling loop (and the ELK<>ALC interface) this behaviour disapears and only the quick not so nice off works.

This is very strange and i want to make sure I'm not crazy.
 
Back
Top